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Technical Paper

Characterizing Propane Flash Boiling Spray from Multi-Hole GDI Injector

2018-04-03
2018-01-0278
In this research, propane flash boiling sprays discharged from a five-hole gasoline direct injector were studied in a constant volume vessel. The fuel temperature (Tfuel) ranged from 30 °C to 90 °C, and the ambient pressure (Pamb) varied from 0.05 bar to 11.0 bar. Different flash boiling spray behavior compared to that under sub-atmospheric conditions was found at high Pamb. Specifically, at the sub-atmospheric pressures, the individual flashing jets merged into one single jet due to the strong spray collapse. In contrast, at Pamb above 3.0 bar and Tfuel above 50 °C, the spray collapse was mitigated and the flashing jets were separated from each other. Further analyses revealed that the mitigation of spray collapse at high Pamb was ascribed to the suppression of jet expansion. In addition, it was found that the spray structure was much different at similar Rp, indicating that Rp lacked the generality in describing the structure of flash boiling sprays.
Technical Paper

Effect of Ash on Gasoline Particulate Filter Using an Accelerated Ash Loading Method

2018-04-03
2018-01-1258
Gasoline particulate filter (GPF) is considered a suitable solution to meet the increasingly stringent particle number (PN) regulations for both gasoline direct injection (GDI) and multi-port fuel injection (MPI) engines. Generally, GDI engines emit more particulate matter (PM) and PN. In recent years, GDI engines have gained significant market penetration in the automobile industry owing to better fuel economy and drivability. In this study, an accelerated ash loading method was tested by doping lubricating oil into the fuel for a GDI engine. Emission tests were performed at different ash loads with different driving cycles and GPF combinations. The results showed that the GPF could significantly reduce particle emissions to meet the China 6 regulation. With further ash loading, the filtration efficiency increased above 99% and the effects on fuel consumption and backpressure were found to be limited, even with an ash loading of up to 50 g/l.
Technical Paper

Experimental Study of Lean Mixture Combustion at Ultra-High Compression Ratios in a Rapid Compression Machine

2018-04-03
2018-01-1422
In order to meet increasingly stringent fuel consumption and emission regulations, more attentions are paid to improve engine efficiency. A large amount of energy-saving technologies have been applied in automotive field especially in gasoline engines. It is well known that lean burn and ultra-high compression ratio technologies are two basic and important methods to increase efficiency. In this paper, a rapid compression machine was employed to study combustion process of lean iso-octane mixture at ultra-high compression ratios (16 to 19:1). Regardless of flammability of the mixture, spark was triggered at the timing right after the end of compression, then, the flame propagation and/or auto-ignition can be recorded using high-speed photography simultaneously. The effects of equivalence ratio (φ), compression ratio (ε), dilution ratio, and effective temperature (Teff) on the combustion process was investigated.
Journal Article

Development of Surrogate Model for Oxygenated Wide-Distillation Fuel with Polyoxymethylene Dimethyl Ether

2017-10-08
2017-01-2336
Polyoxymethylene Dimethyl Ether (PODEn) is a promising green additive to diesel fuel, owing to the unique chemical structure (CH3O[CH2O]nCH3, n≥2) and high cetane number. Together with the general wide-distillation fuel (WDF), which has an attractive potential to reduce the cost of production of vehicle fuel, the oxygenated WDF with PODEn can help achieve a high efficiency and low emissions of soot, NOx, HC, and CO simultaneously. In this paper, the first detailed reaction mechanism (225 species, 1082 reactions) which can describe the ignition characteristics of PODE1 and PODE3 at low temperature was developed.
Journal Article

Comparative Study on Gasoline HCCI and DICI Combustion in High Load Range with High Compression Ratio for Passenger Cars Application

2017-10-08
2017-01-2257
This study compared the combustion and emission characteristics of Homogeneous Charge Compression Ignition (HCCI) and Direct Injection Compression Ignition (DICI) modes in a boosted and high compression ratio (17) engine fueled with gasoline and gasoline/diesel blend (80% gasoline by volume, denoted as G80). The injection strategy was adjusted to achieve the highest thermal efficiency at different intake pressures. The results showed that Low Temperature Heat Release (LTHR) was not observed in gasoline HCCI. However, 20% additional diesel could lower down the octane number and improve the autoignition reactivity of G80, which contributed to a weak LTHR, accounting for approximately 5% of total released heat. The combustion efficiency in gasoline DICI was higher than those in gasoline HCCI and G80 HCCI, while the exhaust loss and heat transfer loss in DICI mode were higher than those in HCCI mode.
Technical Paper

Combustion and Emission Characteristics of WDF in a Light-Duty Diesel Engine over Wide Load Range

2017-10-08
2017-01-2265
Wide Distillation Fuel (WDF) refers to the fuels with a distillation range from initial boiling point of gasoline to final boiling point of diesel. Recent experimental results have shown WDF by blending 50% gasoline and 50% diesel (G50) exhibits much lower soot emissions than diesel at medium load with similar thermal efficiency. However, the engine performances fueled by G50 at both low load end and high load end are still unknown. In this study, the combustion and emission characteristics of G50 and diesel are compared over a wide load range from 0.2 MPa IMEP to 1.4 MPa IMEP at a light-duty diesel engine. The results shown that at 0.2 MPa IMEP, G50 exhibits low combustion stability and thermal efficiency. With the increase of load, the poor combustion quality of G50 is improved. G50 can achieve soot-free combustion up to 1.0 MPa IMEP, while diesel cannot.
Technical Paper

Effect of Fuel Detergent on Injector Deposit Formation and Engine Emissions in a Gasoline Direct Injection (GDI) Engine

2017-10-08
2017-01-2247
Gasoline direct injection (GDI) engines have been developed rapidly in recent years, driven by stringent legislative requirements on vehicle fuel efficiency and emissions. However, one challenge facing GDI is the formation of particulate emissions, particularly with the presence of injector tip deposits. The Chinese market features some gasoline fuels that contain no detergent additives and are prone to deposit formation, which can affect engine performance and emissions. The use of detergent additives to mitigate the formation of injector deposits in a GDI engine was investigated in this study by testing a 1.5L turbocharged GDI engine available in the Chinese market. The engine was operated both on base gasoline and on gasoline dosed with detergent additives to evaluate the effect on injector deposit formation and engine performance and emissions.
Technical Paper

Effect of the Pre-Chamber Orifice Geometry on Ignition and Flame Propagation with a Natural Gas Spark Plug

2017-10-08
2017-01-2338
Natural gas is one of the promising alternative fuels due to the low cost, worldwide availability, high knock resistance and low carbon content. Ignition quality is a key factor influencing the combustion performance in natural gas engines. In this study, the effect of pre-chamber geometry on the ignition process and flame propagation was studied under varied initial mixture temperatures and equivalence ratios. The pre-chambers with orifices in different shapes (circular and slit) were investigated. Schlieren method was adopted to acquire the flame propagation. The results show that under the same cross-section area, the slit pre-chamber can accelerate the flame propagation in the early stages. In the most of the cases, the penetration length of the flame jet and flame area development are higher in the early stages of combustion.
Technical Paper

PLII-LEM and OH* Chemiluminescence Study on Soot Formation in Spray Combustion of PODEn-Diesel Blend Fuels in a Constant Volume Vessel

2017-10-08
2017-01-2329
Polyoxymethylene dimethyl ethers (PODEn) are promising alternative fuel candidates for diesel engines because they present advantages in soot reduction. This study uses a PODEn mixture (contains PODE3-6) from mass production to provide oxygen component in blend fuels. The spray combustion of PODEn-diesel bend fuels in a constant volume vessel was studied using high speed imaging, PLII-LEM and OH* chemiluminescence. Fuels of several blend ratios are compared with pure diesel. Flame luminance data show a near linear decrease tendency with the blend ratio increasing. The OH* images reveal that the ignition positions of all the cases have small differences, which indicates that using a low PODEn blend ratio of no more than 30% does not need significant adjustment in engine combustion control strategies. It is found that 30% PODEn blended with diesel (P30) can effectively reduce the total soot by approximately 68% in comparison with pure diesel.
Technical Paper

Fuel Consumption Analysis and Optimizing of a Heavy Duty Dual Motor Coaxial Series-Parallel Hybrid Lorry under C-WTVC

2017-10-08
2017-01-2359
Energy saving is becoming one of the most important issues for the next generation of commercial vehicles. The fuel consumption limits for commercial vehicles in China have stepped into the third stage, which is a great challenge for heavy duty commercial vehicles. Hybrid technology provides a promising method to solve this problem, of which the dual motor coaxial series parallel configuration is one of the best options. Compared with parallel configuration, the powertrain can not only operate in pure electric or parallel mode, but also can operate in series mode, which shows better flexibility. In this paper, regulations on test cycle, fuel consumption limits and calculation method of the third stage will be introduced in detail. Then, the quasi-static models of the coaxial series parallel powertrain with/without gearbox under C-WTVC (China worldwide transient vehicle cycle) are built. The control strategies are designed based on engine and motor performance.
Technical Paper

Effects of Aromatic and Olefin on the Formations of PAHs in GDI Engine

2017-10-08
2017-01-2390
In this paper, the impacts of Aromatic and Olefin on the formation of poly-aromatic hydrocarbons (PAHs) in the gasoline direct injection (GDI) engine were experimentally and numerically investigated. The objective of this study is to describe the formation process of the soot precursors including one ring to four ring aromatics (A1-A4). In order to better understand the effects of the fuel properties on the formations of PAHs. Three types of fuels, namely base gasoline, gasoline with higher aromatics content, and gasoline with higher olefin content were experimentally studied. At the same time, these aspects were also numerically investigated in the CHEMKIN code by using premixed laminar flame model and surrogated fuels. The results show that higher aromatics content in gasoline will lead to much higher PAHs formation. Similar trend was also found in the gasoline with higher olefin content.
Technical Paper

The engaging process model of sleeve and teeth ring with a precise, continuous and nonlinear damping impact model in mechanical transmissions

2017-10-08
2017-01-2443
During the engaging process of sleeve and teeth ring in mechanical transmissions, their rotational speed and position differences cause multiple engaging ways and trajectories, and casual impacts between them will delay the engaging process and cause a long power off time for a gear shift. In order to reveal the engaging mechanism of the sleeve and the teeth ring, it is essential to build a high-fidelity model to cover all of their engaging ways and capture their speed changes for an impact. In this work, our contribution is that their impact process is modeled as a precise, continuous and nonlinear damping model, and then a hybrid automaton model is built to connect the system dynamics in different mechanical coupling relationships.
Technical Paper

Energy Management and Design Optimization for a Power-Split, Heavy-Duty Truck

2017-10-08
2017-01-2450
Power-split configuration is highlighted as the most popular concept for full hybrid electric vehicles (HEV). However, the energy management and design of power-split heavy duty truck under Chinese driving conditions still need to be investigated. In this paper, the parametric design, a rule-based control strategy and an equivalent consumption minimization strategy (ECMS) for the power-split heavy duty truck are presented. Besides, the influence of a penalty factor also discussed under ECMS algorithm. Meanwhile, two different methods to search the engine operation point have been proposed and the reason of different economy performance is presented by using energy flow chart. And the simulation results show both fuel consumption can satisfy the second phase fuel consumption standard and the third phase fuel consumption standard which will be implemented in 2020, under C-WTVC (Chinese-World Transient Vehicle Cycle).
Technical Paper

Energetic Macroscopic Representation Based Energy Management Strategy for Hybrid Electric Vehicle Taking into Account Demand Power Optimization

2017-10-08
2017-01-2208
To further explore the potential of fuel economy for hybrid electric vehicle (HEV), a methodology of demand power optimization is proposed. The fuel consumption depends not only on the EMS, but also on the way to operate vehicle. A control strategy to adjust driver’s demand before power splitting is necessary. To get accurate and reliable control strategy, two aspects are the most important. First, a rigorous and organized modeling approach is a base to describe complicated powertrain system of HEV. The energetic macroscopic representation (EMR) is a graphical synthetic description of electromechanical conversion system based on energy flow. A powertrain architecture of HEV is described explicitly via the EMR. Second, the effectiveness of EMS and the reasonability of driving operations are vital.
Journal Article

Impact of Particle Characteristics and Engine Conditions on Deposit-Induced Pre-Ignition and Superknock in Turbocharged Gasoline Engines

2017-10-08
2017-01-2345
Low Speed Pre-Ignition (LSPI), also referred to as superknock or mega-knock is an undesirable turbocharged engine combustion phenomenon limiting fuel economy, drivability, emissions and durability performance. Numerous researchers have previously reported that the frequency of Superknock is sensitive to engine oil and fuel composition as well as engine conditions in controlled laboratory and engine-based studies. Recent studies by Toyota and Tsinghua University have demonstrated that controlled induction of particles into the combustion chamber can induce pre-ignition and superknock. Afton and Tsinghua recently developed a multi-physics approach which was able to realistically model all of the elementary processes known to be involved in deposit induced pre-ignition. The approach was able to successfully simulate deposit induced pre-ignition at conditions where the phenomenon has been experimentally observed.
Technical Paper

The Impact of GDI Injector Deposits on Engine Combustion and Emission

2017-10-08
2017-01-2248
Gasoline direct injection (GDI) engine technology is now widely used due to its high fuel efficiency and low CO2 emissions. However, particulate emissions pose one challenge to GDI technology, particularly in the presence of fuel injector deposits. In this paper, a 4-cylinder turbocharged GDI engine in the Chinese market was selected and operated at 2000rpm and 3bar BMEP condition for 55 hours to accumulate injector deposits. The engine spark timing, cylinder pressure, combustion duration, brake specific fuel consumption (BSFC), gaseous pollutants which include total hydro carbon (THC), NOx (NO and NO2) and carbon dioxide (CO), and particulate emissions were measured before and after the injector fouling test at eight different operating conditions. Test results indicated that mild injector fouling can result in an effect on engine combustion and emissions despite a small change in injector flow rate and pulse width.
Technical Paper

Experimental Investigation of Improving Homogeneous Charge Induced Ignition (HCII) Combustion at Medium and High Load by Reducing Compression Ratio

2017-03-28
2017-01-0765
This research focuses on the potential of Homogeneous Charge Induced Ignition (HCII) combustion meeting the Euro V emission standard on a heavy-duty multi-cylinder engine using a simple after-treatment system. However, in our previous studies, it was found that the gasoline ratio was limited in HCII by the over-high compression ratio (CR). In this paper, the effects of reducing CR on the performances of HCII at medium and high loads were explored by experimental methods. It was found that by reducing CR from 18:1 to 16:1 the peak in-cylinder pressure and the peak pressure rise rate were effectively reduced and the gasoline ratio range could be obviously extended. Thus, the combustion and emission characteristics of HCII at medium and high loads were noticeably improved. Soot emissions can be significantly reduced because of the increase of premixed combustion ratio. The reduction could be over 50% especially at high load and high speed conditions.
Technical Paper

Architecture of iBus: A Self-Driving Bus for Public Roads

2017-03-28
2017-01-0067
Safety of buses is crucial because of the large proportion of the public transportation sector they constitute. To improve bus safety levels, especially to avoid driver error, which is a key factor in traffic accidents, we designed and implemented an intelligent bus called iBus. A robust system architecture is crucial to iBus. Thus, in this paper, a novel self-driving system architecture with improved robustness, such as to failure of hardware (including sensors and controllers), is proposed. Unlike other self-driving vehicles that operate either in manual driving mode or in self-driving mode, iBus offers a dual-control mode. More specifically, an online hot standby mechanism is incorporated to enhance the reliability of the control system, and a software monitor is implemented to ensure that all software modules function appropriately. The results of real-world road tests conducted to validate the feasibility of the overall system confirm that iBus is reliable and robust.
Technical Paper

Study of Near Nozzle Spray Characteristics of Ethanol under Different Saturation Ratios

2016-10-17
2016-01-2189
Atomization of fuel sprays is a key factor in controlling the combustion quality in the direct-injection engines. In this present work, the effect of saturation ratio (Rs) on the near nozzle spray patterns of ethanol was investigated using an ultra-high speed imaging technique. The Rs range covered both flash-boiling and non-flash boiling regions. Ethanol was injected from a single-hole injector into an optically accessible constant volume chamber at a fixed injection pressure of 40 MPa with different fuel temperatures and back pressures. High-speed imaging was performed using an ultrahigh speed camera (1 million fps) coupled with a long-distance microscope. Under non-flash boiling conditions, the effect of Rs on fuel development was small but observable. Clear fuel collision can be observed at Rs=1.5 and 1.0. Under the flash boiling conditions, near-nozzle spray patterns were significant different from the non-flash boiling ones.
Technical Paper

Relative Impact of Chemical and Physical Properties of the Oil-Fuel Droplet on Pre-Ignition and Super-Knock in Turbocharged Gasoline Engines

2016-10-17
2016-01-2278
A conceptual approach to help understand and simulate droplet induced pre-ignition is presented. The complex phenomenon of oil-fuel droplet induced pre-ignition has been decomposed to its elementary processes. This approach helps identify the key fluid properties and engine parameters that affect the pre-ignition phenomenon, and could be used to control LSPI. Based on the conceptual model, a 3D CFD engine simulation has been developed which is able to realistically model all of the elementary processes involved in droplet induced pre-ignition. The simulation was successfully able to predict droplet induced pre-ignition at conditions where the phenomenon has been experimentally observed. The simulation has been able to help explain the observation of pre-ignition advancement relative to injection timing as experimentally observed in a previous study [6].
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